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post #1 of 17 (permalink) Old 10-19-2011, 08:46 PM Thread Starter
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starter grinding

I noticed it a couple times back in the beginning of the riding season but now its worse. When i hit the start button i hear the starter not fully engaging and a loud grinding noise. It happened very intermitenly, maybe once or twice every 20 or 30 startups. Now its happening more often. A buddy heard the noise and thought it may be the starter Unfortunately im out of warranty so i dont want to take it to the dealer. I know the starter is fairly easy to remove if that is the problem. If anyone has any ideas or if this has happened to you please let me know what the fix was. Any help on this would be greatly appreciated.
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post #2 of 17 (permalink) Old 10-19-2011, 08:51 PM
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What year bike?

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post #3 of 17 (permalink) Old 10-19-2011, 09:30 PM Thread Starter
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Its a 09 with 20k miles
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post #4 of 17 (permalink) Old 10-19-2011, 09:39 PM
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Quote:
Originally Posted by rlaf75 View Post
I noticed it a couple times back in the beginning of the riding season but now its worse. When i hit the start button i hear the starter not fully engaging and a loud grinding noise. It happened very intermitenly, maybe once or twice every 20 or 30 startups. Now its happening more often. A buddy heard the noise and thought it may be the starter Unfortunately im out of warranty so i dont want to take it to the dealer. I know the starter is fairly easy to remove if that is the problem. If anyone has any ideas or if this has happened to you please let me know what the fix was. Any help on this would be greatly appreciated.
My 08 Ultra Classic did that and I kept taking it to the dealer who said they couldn't replicate the problem. They finally heard it and blamed it on the starter. That was not the problem, it was the compensator with a loose nut but it ended up damaging the starter and clutch cage (all replaced under extended warranty). They later found the main engine bearing protruting from the housing by an unch and a half and replaced the engine at 56K under warranty. At 73K I got my shark and ain't looking back.

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post #5 of 17 (permalink) Old 10-19-2011, 10:05 PM
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It is not the starter it is the engine compensator sprocket! You need to replace the junk stock engine compensator with the SE Big Twin Engine Compensator HD part#40274-08A for $249.95. Replacing the compensator sprocket will take care of all your starting issues.


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post #6 of 17 (permalink) Old 10-19-2011, 10:19 PM Thread Starter
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It is not the starter it is the engine compensator sprocket! You need to replace the junk stock engine compensator with the SE Big Twin Engine Compensator HD part#40274-08A for $249.95. Replacing the compensator sprocket will take care of all your starting issues.
Ive been reading alot of other threads and the compensators seem to be a big issue. Where exactly is the compensater located and how much of a pain in the a$$ is it to change? I have the service manual and cant seem to find it. Im probably just getting way to aggravated by the problem
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post #7 of 17 (permalink) Old 10-19-2011, 10:34 PM
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The engine compensator sprocket is located inside the primary, the primary chain goes from the compensator to the clutch assembly. You will need to take off the outer primary cover to change the compensator. Putting on the SE compensator will also help eliminate primary noise. DO NOT replace with the stock compensator pay the extra for the SE compensator.


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post #8 of 17 (permalink) Old 10-19-2011, 10:43 PM Thread Starter
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The engine compensator sprocket is located inside the primary, the primary chain goes from the compensator to the clutch assembly. You will need to take off the outer primary cover to change the compensator. Putting on the SE compensator will also help eliminate primary noise. DO NOT replace with the stock compensator pay the extra for the SE compensator.
This causes the starter to intermitenly grind? Are there any special tools needed to change the compensator?
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post #9 of 17 (permalink) Old 10-19-2011, 11:11 PM
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It should tell you in the service manual what special tools that are needed. You will need a Primary Drive Locking Tool which you could get from HD part #94102-09 for $34.95 or you could make the tool yourself, it is just a flat bar that is beveled on the ends.


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post #10 of 17 (permalink) Old 10-19-2011, 11:20 PM Thread Starter
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Thanks for all the info. Since it will be hibernating soon it will be on my list of things to do over the non-riding months
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