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Discussion Starter #1
So I have a 2001 RG w/Magnetti Marreli fuel injection. I am sending a bunch of parts out for powdercoating including the camchest cover. I have a service manual and it tells me that in order to remove the cam position sensor that I will have to do quite a bit of work to pull one of the harness' forward from the side panel and then remove wires from connector. This is a lot of work and I don't want to disturb parts of the wire harness that I don't need to. There are 3 wires running to this sensor and I am considering cutting them and placing a 3 position connector in line in order to splice them back together. Any words of wisdom here ?

Peace
 

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So I have a 2001 RG w/Magnetti Marreli fuel injection. I am sending a bunch of parts out for powdercoating including the camchest cover. I have a service manual and it tells me that in order to remove the cam position sensor that I will have to do quite a bit of work to pull one of the harness' forward from the side panel and then remove wires from connector. This is a lot of work and I don't want to disturb parts of the wire harness that I don't need to. There are 3 wires running to this sensor and I am considering cutting them and placing a 3 position connector in line in order to splice them back together. Any words of wisdom here ?

Peace

Are you sure the sensor is there?? Some of the '01s had them, some later ones did not, my '01 ultra classic did not.

I don't see any reason you can't splice in a connector as long as you do a decent job of it.
 

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Discussion Starter #3
Ya, sensor is definitely there. I just want to replace cam chest cover, but with wires running through it and no disconnect in sight, I may be forced to cut it and splice a connector back in.
 

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Ya, sensor is definitely there. I just want to replace cam chest cover, but with wires running through it and no disconnect in sight, I may be forced to cut it and splice a connector back in.
That's how I done mine cut the cable, and soldered so the joint was in the cam chest.
 

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Discussion Starter #5
That's how I done mine cut the cable, and soldered so the joint was in the cam chest.


Thanks Bigtrev. My only reason for wanting to put a connector in line was that so if in the future I decide to change covers again or if sensor should happen to go ou it would make it easier.

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Thanks Bigtrev. My only reason for wanting to put a connector in line was that so if in the future I decide to change covers again or if sensor should happen to go ou it would make it easier.

Peace
Do you know of a connector that's easy to take apart, that will fit through the hole in the cam chest cover.
 

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Discussion Starter #7
Thanks Bigtrev. My only reason for wanting to put a connector in line was that so if in the future I decide to change covers again or if sensor should happen to go ou it would make it easier.

Peace
OK, not sure if anyone else has done the cut and splice on cam position sensor, but DON'T do it. I did it, I did a clean solder and heat shrink job, and now I am heading into replacing it with a new one that stretches through the main harness all the way to the right side cover, which is what I was trying to avoid in the first place. It seems as though I somehow changed the resistance in the wiring and that may be affecting the signal, therefore causing bike to run poorly and die frequently.

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OK, not sure if anyone else has done the cut and splice on cam position sensor, but DON'T do it. I did it, I did a clean solder and heat shrink job, and now I am heading into replacing it with a new one that stretches through the main harness all the way to the right side cover, which is what I was trying to avoid in the first place. It seems as though I somehow changed the resistance in the wiring and that may be affecting the signal, therefore causing bike to run poorly and die frequently.

Peace
You must have done some thing wrong or I must have been very lucky then:) I've done it on 3 different bikes now,believe it or not soldering electric cables is quite common;)
Of course it is possible to remove the pins from the connector plug if you want to.
 

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Discussion Starter #9
Remove the pins is what I shall do now. It could be that one of my solder connections is suspect, don't really know, but it was a very limited space to splice 3 wires and get them shrink wrapped correctly.

Peace
 
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