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How long should it take the dealer to install a set of handlebars?

35K views 42 replies 29 participants last post by  MORider  
#1 ·
Ordered a set of 10” apes and a pair of tires, the dealer called and said they are in. When I went to make the appointment for the installation he said he needed the bike two days? I had planned on riding the bike in and waiting, knowing it might take most of a day. He said it takes about 8 hours just for the bars, that’s awfully pricey at dealer labor rates. Can’t leave the bike so just going in for the tires. Don’t know if I should try to do it myself or find another shop to do it? Hate to ask another shop when I didn’t purchase the bars from them.
 
#5 ·
It took me 2 hours to change mine. It was the first time doing a set of bars that had wires in them. Running the wires took half of the time.

If the dealer needs 8 hours to do you bars I’d do them for 3. LOL.


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You needed to drink more beer while you did yours lol. I only removed and slapped a set on my 17 as the insurance company said I could take my old bars as long as I "attached" bars to replace them. It took me about an hour to do and ya if I had to do it over I could probably get them installed properly in about 2hrs if pulling the wires goes not to bad. Removing the wires from my Yaffre bars was a pain and that is the only thing preventing me from putting them on the new bike as the new bike came with KST spearhead bars that are almost as comfortable.
 
#4 ·
I would expect that the dealer will not do new bars without doing new cables. I’ve never run across a dealer that is willing to do that. Even on 10” bars they just want to put new cables in. You need neither new cables or wires for 10” bars. But they are going by ASE times and that’s what it comes out to. I think it’s something like a $1000 labor bill at most dealers.

I did my RG bars with new cables in about 4 hours including bleeding the systems. I have done 3 tri-glides in the last 3 months and finished each in 4 hours or less including a break for pizza. Even did it that fast on the first one where I had to find where things were on a bike I hadn’t taken that far apart before. If you have trouble getting wires through bars, that can take longer, but when going to 1.25 or 1.5” bars I find it easy to pull wires. Doing another tri-glide this weekend actually.

If you are in the Houston area, I’d say to just come over and buy the pizza and beer and I’ll get you taken care of and teach you how.
 
#6 ·
I would expect that the dealer will not do new bars without doing new cables. I’ve never run across a dealer that is willing to do that. Even on 10” bars they just want to put new cables in. You need neither new cables or wires for 10” bars. But they are going by ASE times and that’s what it comes out to. I think it’s something like a $1000 labor bill at most dealers.

I did my RG bars with new cables in about 4 hours including bleeding the systems. I have done 3 tri-glides in the last 3 months and finished each in 4 hours or less including a break for pizza. Even did it that fast on the first one where I had to find where things were on a bike I hadn’t taken that far apart before. If you have trouble getting wires through bars, that can take longer, but when going to 1.25 or 1.5” bars I find it easy to pull wires. Doing another tri-glide this weekend actually.

If you are in the Houston area, I’d say to just come over and buy the pizza and beer and I’ll get you taken care of and teach you how.
Thanks, wish I was I Houston, but I’m in TN
 
#11 ·
3-4 hours is a fair time for a dealer to charge especially for some 10" bars. Dealers are not required to work off of book time for customer pay. As a matter of fact I have asked for quotes from 2 different people at the same dealer and been quoted 2 different costs with a couple hundred dollar variance. If they want to charge you 8 hours at least make sure it comes with a happy ending.
 
#12 ·
My advice is to do them yourself, especially if you have a Rushmore bike. Tires are pretty easy to do yourself too. Buy a Service Manual if you haven’t already. Lots of help from the Forum and YouTube. Next thing I’d suggest is asking a local member from this site close to you or ship the bars to Phrogg. I was just in Arkansas and it was beautiful lol. Riding that State to and from is cheaper than H-D service. In all seriousness if you have minimal mechanical skills you can do this yourself. When I found out how much H-D labor cost where it was a huge motivation for me to do my own. Very satisfying to get to know your bike.
 
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#14 ·
The dealer service department wants to keep his schedule full. And since he never knows just when the techs will finish up each job, they pads the work a day or two deep. That way the scooter is ready when he says it will be, and he doesn't have to build in dead time to make sure everything gets done. And there is always another scooter wait for work. Most HD techs get paid by the hour. And if you want to see a mad GM or owner, show him a bunch of techs who have finished all the scheduled work by early afternoon.
 
#15 ·
I replaced a rear tire recently. I was quoted $60 to mount the tire on the rim. Then the Service Writer tells me I’ll need to leave the wheel and tire for 2 days. Needless to say I had it mounted elsewhere and for less money. I didn’t think about what Thermodyne mentioned about having work sitting and waiting.
 
#17 ·
I did my bars with a friend who is a mechanic at a Harley Dealership. 10" bars with no cables to change & it took us about 35 minutes to do it together in my driveway. The mechanics at dealerships are much faster than you'd expect and get bonuses for finishing a job faster than the expected amount of time.
 
#21 ·
Welcome to the world of customization I had one guy tell me 8 had another tell me 10
if I went with the chiseled low bars no cabling or wiring harness would be needed it would be three hours all of a sudden I loved my stock bars ordered heated grips they want three hours
I wanted to send my lower fairing parts out for paint one guy said five another guy said three hours labor do you have to shop
 
#22 ·
Welcome to the world of customization I had one guy tell me 8 had another tell me 10
if I went with the chiseled low bars no cabling or wiring harness would be needed it would be three hours all of a sudden I loved my stock bars ordered heated grips they want three hours
I wanted to send my lower fairing parts out for paint one guy said five another guy said three hours labor do you have to shop
Sorry not lower flaring inner flaring but if I did the flaring he would take some time off the heated grips
 
#26 ·
I believe he probably did his own install. If it takes a Dealer 8 hours for 10” bars they have the wrong Tech. I’m not surprised with a Service writer quoting 8 hours for labor though. That’s where they make their money.
 
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#29 ·
My buddy did mine, it took him about 15 minutes to fish the bars before it got there and 45 minutes to swap them. No cables were needed although he did use an extension for one. Took longer to take speedo apart and battery than the actual bar install. Blew me away and of course this wasn't his first rodeo.